FTTH Wire Production Line – Advanced Manufacturing System

Were you aware that modern fiber optic wire networks are capable of running at speeds of up to 190 m/min? Such remarkable performance stems from innovative fabrication techniques tailored to swift manufacturing.

Such setups are built to handle various wire variants, including service cables and firmly insulated cables. Their space-saving construction, commonly less than twenty-six meters, suits them well for modern facilities.

Incorporation into smart factory systems ensures smooth functioning. By means of MES/ERP connectivity, these fiber ribbone line fabrication lines provide peerless precision and efficiency. Thus, they are preferred for enterprises striving to remain at the forefront in the telecommunication sector.

Overview of the FTTH Manufacturing Line

Efficient manufacturing setups play a vital role in addressing the increasing requirement for steadfast connections. These systems aim to manufacture high-quality fiber optic cables that drive modern networks. By leveraging modern innovations, they guarantee precision and speed in each phase of the manufacturing process.

Defining the FTTH Production Line

An FTTH production line comprises a unified setup to produce FTTH drop cables. They include uncoated strands reinforced with steel or FRP, encased in shielding casings. The result is a long-lasting and high-performance option for high-speed internet connections.

The system is compatible with various substances, such as PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Moreover, the four-head fiber discharge system provides precise tension control, keeping accuracy within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our equipment stands out for its exactness and productivity. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.

Highlights of Our FTTH Manufacturing System

Contemporary production setups are transforming how fiber optic cables are produced. Our high-tech system combines exactness, performance, and modern advancements to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

At the heart of our system is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. This ensures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.

Automated Fiber Dispensing with Strain Management

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.

Mechanized Collection and Reel-Receiving Setup

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

Worldwide Industrial PC and PLC Integration System

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

High Stability and Reliability with Famous Brand Components

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.

The steel wire reinforcement and advanced FIMT handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Practical Applications for Our FTTH Cable Line

Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.

Manufacturing Home Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Important elements consist of:

• FRP and small steel wire pay-off for added reinforcement
• Movable mold assistance to swiftly alter configurations
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Adaptable Manufacturing for Different Cable Varieties

Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Enhanced Efficiency and Productivity

Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.